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Foamed Concrete: A Solution for Insulation

So what is a Cement Foaming Agent?

Concrete/cement foaming agent indicates an admixture that may lessen the surface area stress of liquid and generate a considerable amount of uniform and secure foam, which can be utilized to produce foam concrete.
The foaming agent is a substance that may make its aqueous solution develop a massive amount of foam when mechanical force is introduced directly into the air. This type of material is a surfactant or surface-active material. The essence of a Foamed concrete is its surface-active effect. Without surface activity, foaming cannot occur, plus it cannot turn into a foaming agent. Surface activity is definitely the core of foaming.

The purpose of cement foaming agent

The main purpose of a cement foaming agent is always to promote the foaming of cement paste to make lightweight concrete. Cement foaming agents can produce bubbles through chemical reactions, causing the cement slurry to get a huge number of pores through the construction process, thereby reducing the density of concrete and which makes it lightweight, with thermal insulation, heat insulation, sound absorption, and other excellent properties.
Cement foaming agents may also enhance the mechanical properties of concrete, enhance its compressive strength and tensile strength, and improve its durability and frost resistance. Additionally, cement foaming agents may also enhance the fluidity and plasticity of concrete, making it easier to create and shape.

12 features and advantages of foaming agent

  1. It has compressive strength and anti-aging properties: Although traditional chemical insulation materials can achieve thermal insulation effects, their compressive strength and anti-aging properties have not been able to meet the needs. Lightweight foamed cement can totally solve this challenge. , a alternative to traditional insulation materials
  2. It is lightweight: its density can reach 200-1600kg/m3, which effectively reduces the load from the building.
  3. Good high-temperature resistance: The applicable temperature of foamed cement can reach above 250-300C, whilst the benzene board will soften and undergo chemical reactions above 75C.
  4. Boost the stability and life from the insulation layer: The foamed cement thermal layer includes a high level of stability and anti-aging properties, effectively ensuring that the indoor floor is flat and not cracked. Its lifespan is 5.10 times that of the benzene board. It is made from perlite particles. A lot more than 5 times
  5. Great thermal insulation: The thermal conductivity is .08w/mk, which can be 20-30 times that of ordinary cement.
  6. It has good compressive strength: once the density is 350kg/m3, the compressive strength is 6kg/cm2 in 7 days and 9kg/cm2 in 28 days.
  7. Good moisture resistance: You will see no condensation round the warm water pipes during heating, and there will be no splitting involving the layers.
  8. Good bonding: The material utilized in foamed cement is cement, which has an outstanding bond using the upper and lower layers and will not cause hollowing or collapse from the ground.
  9. Fast construction speed: each shift can construct 3000-4000 square meters, saving the construction period
  10. Good integrity: One-time pouring has no gaps and interruptions and will be combined entirely using the cast-in-place floor slab and mortar layer to create a whole.
  11. It has an anti-permeability effect: Because of the porous and integral nature of foamed cement, the anti-permeability is more than six times stronger compared to ordinary floor slabs.
  12. Fireproof: Foamed cement is an inorganic material (cement) that fails to burn and thus has good fire resistance. When utilized on buildings, it can enhance the fireproof performance from the building.

What are the types of cement foaming agents?

Plant-based cement foaming agent
It utilizes imported high-grade natural plant polymer products as basic materials and it is generated via a collection of complicated chain reactions. The product is a pure and clear oily liquid using a light yellow color. It is not understanding of difficult water, non-toxic, odor-free, and sediment-free. The PH worth is close to neutral, non-corrosive to cement and steel, and fails to contaminate the setting. The frothing representative is storage-resistant, hard to degrade, has exceptional frothing performance, rich foam, and modest foam stability. Utilizing this frothing agent to make foamed cement has got the highlights of reduced usage, affordability, stability, and high quality. Each barrel of frothing agent (200kg) can generate 500 m2 of foamed cement, so it is commonly utilized in floor home heating jobs. In roofing insulation projects, building prices could be considerably minimized.
Animal-based cement foaming agent
It uses selected animal (cow, sheep) keratin as the primary raw material and it is made through a number of hydrolysis reactions, heating and dissolving, dilution, filtration, and high-temperature shrinkage. It is produced using imported advanced equipment and also the latest manufacturing technology. Strict quality management is implemented through the production process. The product is a deep brown viscous liquid with low impurity content, light irritating odor, uniform quality, quality of sound consistency, outstanding foaming, and ideal foam stability; this is a new generation of animal-based cement foaming agents. Because of the high surface strength from the foam created by this foaming agent, the foam is highly stable. The bubbles from the foamed cement made out of it are in a closed state independent of each and every other, and there is not any connection between the bubbles. The permeability resistance from the foamed cement products is very high. At the same density, in contrast to foamed cement made out of plant-based foaming agents, it has better sealing and also heat preservation properties and better strength.

The applications of cement foaming agent

  1. Construction industry

Cement foaming agents are popular inside the construction area and are mainly used to produce lightweight concrete, thermal insulation materials, thermal insulation materials, sound-absorbing materials, etc. Lightweight wet-condensation materials have the benefits of lightweight thermal insulation, sound absorption, etc. They may be popular in building walls, floors, roofs, partitions, and other components. Thermal insulation materials can be used as building insulation, heat insulation, fire protection, etc. Sound-absorbing materials can be used as building sound insulation and noise reduction.

  1. Road industry

Cement foaming agents can also be utilized in the broad area and are mainly used to produce lightweight pavement materials, sound insulation materials, waterproof materials, etc. Lightweight pavement materials have the benefits of light, wear resistance, and anti-aging and will reduce road noise and vibration. Sound insulation materials can be used as road sound insulation, noise reduction, etc. Waterproof materials can be used as road waterproofing and anti-seepage.

  1. Bridge industry

Cement foaming agents can also be utilized in the bridge area, mainly used to produce lightweight bridge decks, sound insulation materials, waterproof materials, etc. Lightweight bridge deck has the benefits of being lightweight, high strength, and good durability, which can detect the weight from the bridge and extend the service life from the bridge. Sound insulation and waterproof materials can be used as bridge sound insulation, waterproofing, etc.

Good Quality Foaming Agent Supplier

Trunnano Info Technology Co., Ltd is a supplier of concrete additives, that are concrete foaming agent and relative products with over 12 years experience in nano-building energy conservation and nanotechnology development. It accepts payment via Charge Card, T/T, West Union and Paypal. Trunnano will ship the goods to customers overseas through FedEx, DHL, by air, or by sea. Should you be looking for high quality concrete Additives, please feel free to contact us and send an inquiry. ([email protected])