FTTH Wire Manufacturing Line – Cutting-edge Manufacturing System

Were you aware that modern fiber optic cabling setups are capable of running at rates of up to 190 m per minute? Such remarkable performance stems from advanced fabrication techniques tailored to high-speed manufacturing.

These configurations are built to handle various cable types, such as connection cables and firmly insulated cables. Their compact design, typically below twenty-six meters, renders them perfect for contemporary plants.

Integration with intelligent production networks secures smooth performance. By means of MES/ERP connectivity, these fiber secondary coating line assembly lines deliver unmatched exactness and performance. This makes them a top choice for enterprises aiming to stay ahead in the fiber network field.

Introduction to FTTH Cable Production Line

Efficient fabrication processes are key to addressing the increasing requirement for steadfast connections. These configurations aim to manufacture high-quality glass-fiber cables that energize modern networks. With advanced technology, they guarantee exactness and rapidity in each phase of the production.

Defining the FTTH Production Line

An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of naked fibers secured with steel or FRP, encased in safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.

It supports diverse substances, such as PVC, LSZH, and PE polymers. This versatility confirms it accommodates varied market demands. Moreover, the four-head fiber discharge system provides accurate strain regulation, maintaining precision up to ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our machinery excels for its exactness and productivity. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.

Core Attributes of Our FTTH Cable Fabrication Line

Contemporary production setups are revolutionizing the way fiber wires are made. Our high-tech system combines precision, efficiency, and cutting-edge technology to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.

Exact Extrusion Unit with Fine-tuning Head

At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.

Using OMRON thermal regulation, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.

Motorized Fiber Release and Tension Control

This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.

Self-Operating Rewinding and Material Acquisition Mechanism

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

High Stability and Reliability with Famous Brand Components

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.

Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.

MES/ERP Connectivity Integration

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.

Aspect	Upside
FiberCAN PLC Control System	Accurate control and immediate supervision
35KW/h Operational Energy Use	Low-cost energy performance
Nine-meter Cable Storage	Uninterrupted processing
OMRON Controllers	Reliable and exact performance
ERP System Compatibility	Real-time production tracking

Applications of FTTH Cable Production Line

Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.

Producing FTTH Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Important elements consist of:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Mobile mold support for quick configuration changes
• Compatibility with both indoor and outdoor specifications

Producing Both Tight Buffered and Loose Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Customizable Solutions for Various Cable Types

Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Key Gains from Our FTTH Production Line

Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Improved Operational Speed and Yield

Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Polished and Dependable Cable Exteriors

Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.

Characteristic	Value Proposition
High-Speed Production	High productivity
35KW/h Energy Consumption	Cost savings
≤0.02dB/km Loss	Enhanced signal quality
1000mm Working Height	Enhanced operator comfort

Summary

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.